KMPL has planned latest yarn dyeing plant at it existing facility. The plant is equipped with latest cotton yarn soft/hard winders and dyeing machines, muff winding & muff dyeing machines, cheese winders & twisting (tfo) machines.
Thanks to FAPP Technology (Fadis Precision Package, Italy) that offers inclusive and wide range advantage of handling even elastic yarns on standards required for knitwear products like socks, stockings, and other high end products. The Fapp™ technology allows wide retraction margins of the yarn during the dyeing phase, thus keeping a high residual elasticity percentage of the elasticized yarn. The conventional winding machines and techniques are incapable to furnish the desired superiority in yarn. The KMPL has installed capacity of 20 to 30 tons per month for processing logo yarn.
The air covering process consists in covering an elastomeric yarn with a textured yarn or in assembling different types of yarn to create a yarn with a bigger count or with a fancy yarns aspect. This process takes place through an air flow, controlled by a special jet which opens the fiber of the covering yarn and closes it around the core. Usually fine lycra counts are covered with varying polyester yarn counts with precision and outstanding quality.
In order to meet product versatility to cater increasing socks market requirements, yarn intermingling machines’ (consisting of cheese winder and tfo machines) capacity 2000 kg per day is installed.
A comprehensive set of cotton yarn soft winding and hard rewinding machinery of capacity 2000 kg per day, to meet customized needs and to handle versatile yarn counts is part of yarn dyeing plant.
Batch process type yarn dyeing plant of capacity 20000 to 3000kg per day capacity to process highly delicate, yarns such as nylon, high stretch polyester (as logo yarn), fine count cotton etc in form of soft package and muffs.
In order to assure high end quality standards up to customers standards KMPL has established high tech laboratory. Color quality assurance lab is capable to perform following tests.
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1 |
Color Evaluation |
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Datacolor USA -- SF 600+ |
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2 |
Basic Parameter |
Measurement |
As per Layout Chart |
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3 |
Weight |
AS 2001.2.13:1987 ASTM D3776 |
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4 |
Composition |
ISO 1833/ ISO 5088 Or AATCC 20-2007 & 20A-2008 |
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5 |
Fit Size |
AATCC 135 Or PB-010 1 Cycle |
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6 |
Cross Stretch |
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7 |
*Durability |
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PB-010 5 Cycle |
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8 |
Shrinkage |
Dimensional Stability |
BS EN ISO 6330:2001 & 3759/5077 Or PB-010 1 Cycle Or AATCC 150-2003 |
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9 |
Washing |
Domestic Washing |
DIN EN ISO 6330 |
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10 |
Appearance |
After 3 Washing cycles |
ASTM D 3938 & ISO 6330/7770/7768 |
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11 |
Color Fastness |
Rubbing |
DIN EN ISO 105- X12 Or AATCC 8-2007 |
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12 |
Washing |
AS 2001.4.15:2006 or DIN EN ISO 105-C06 Or AATCC 61-2007 (2A) |
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13 |
Water |
AS 2001.4. E01:2001 & AS 2001.4.8:1994 Or DIN EN ISO105- E01 & E02 & E03 or AATCC 107-2007 |
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14 |
Light |
AS 2001.4.21: 2006 Or AATCC Test Method 16 |
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15 |
Perspiration |
AS 2001.4.17: 2005 Or DIN EN ISO 105- E04 Or AATCC 15-2009 |
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16 |
PH Value |
PH Test |
ISO 3071:2005 |
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17 |
Moisture Management |
Vertical Wicking & |
In - House Developed |
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18 |
Absorbency |
AATCC 79-2007 |
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Yarn Testing |
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19 |
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Yarn Count |
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20 |
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CV % |
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21 |
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TPI |
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22 |
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Moisture Contents |
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ETP Testing |
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23 |
BOD |
Biological Oxygen Demand |
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24 |
COD |
Chemical Oxygen Demand |
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25 |
TDS/Temp |
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25 |
SVI |
Sludge Volume Index |
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Raw Material Testing |
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26 |
Water Hardness |
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Chemicals %age Purity |
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27 |
of Caustic Soda, Soda Ash, Hydrogen Peroxide, Acetic Acid |
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Performance Analysis of Auxiliaries |
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Dye Fixer, Softeners, Detergents, wetting Agents, Levelers, OBAs, |
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